PepsiCo India SC QC Associate Job Opening! BTech Apply Online

PepsiCo India SC QC Associate Job Opening! BTech Apply Online

SC QC Associate

Location: Kosi, India

Department: Supply Chain

Job ID: 346442

Standard Job: Yes

Job Description

Responsibilities

Ensuring the quality of potatoes issued for production is as per standard specifications

• Conduct sample frying and COOK Test to check factors like:
  • Percentage of undesirable color
  • Internal defects
  • Greening percentage
• Provide status reports to the Agro Department and indicate the number of pickers required.
• Decide whether the lot should be accepted or rejected.
• Conduct Cook’s Test periodically and as required for long-term stored potatoes.

Conducting online quality checks in the process area to ensure adherence to FLI standards

• Visual inspections:
  • Verify key operating parameters of machines (Peelers, Fryers, Slicer, Chip Conveyors, Seasoning Tumbler).
  • Ensure potatoes are properly peeled every hour in the trim and pare area.
  • Check slice thickness and free surface moisture every 4 hours.
  • Decide on the introduction of anti-foaming agents as needed.
  • Record dwell times from the operator’s logbook every 4 hours.
  • Check seasoning levels applied.
• Analytical tests:
  • Perform Hunter Color Test for blanching decisions.
  • Conduct 4-hourly checks on fryer oil for quality parameters like FFA, OV, PV, taste, odor, etc.
  • Compare oil test results with standard charts.
  • Decide on the mix of fresh and blended oil for frying operations.
  • Test fried chips hourly for parameters like PA, oil percentage, soft-centered chips, and more.
  • Measure bulk density, moisture, seasoning, and dimensions for Non-PC products.
• Take corrective actions based on test results:
  • Provide feedback to operators.
  • Inform Agro Department to change potato lots if defects are large.
  • Notify Quality Manager in case of critical issues.

Online quality checks and finished product inspections in packaging

• Ensure half-hourly checks for air leakage and hourly checks for weight, batch printing, and air fill.
• Conduct analytical tests:
  • Nitrogen Flushing Tests every 4 hours to check oxygen percentage in bags.
  • Random film quality checks in response to complaints.
• Address concerns promptly with operators and managers.

Monitoring machines in process and packaging areas to ensure quality

• Calibrate machines like MM55 for moisture and oil content.
• Ensure slicer blades and peeler rollers are changed periodically.

Maintain accurate reports for communication

• Ensure end-of-shift reports are circulated and filed daily.
• Prepare Weak Link Forms, Daily Quality Reports, and Quality Control Reports (QCR).
• Submit weekly and monthly reports for air leakages, oil picks, etc.

Conduct regular quality meetings and audits

• Coordinate “Take Action Wall” and “Mini Wall Meetings” for issue resolution.
• Lead weekly housekeeping audits to ensure safety and hygiene compliance.

Handle hold material to minimize wastages

• Ensure hold material is cleared within 48 hours.
• Submit detailed analysis reports and assign NCD Tags for hold material.

Ensure adherence to statutory laws

• Maintain awareness and accurate records for statutory compliance.

Resolve customer complaints effectively

• Assist in root cause analysis and implement action plans to prevent recurrence.

Participate in TPM activities and foster a growth-oriented culture

• Lead/participate in TPM projects.
• Promote quality standards and implement cost-effective quality measures.

Implement change initiatives and continuous improvement

• Identify areas of improvement and execute action plans.
• Ensure compliance with SOX and act as a Control Owner of the I2C process.

Document quality procedures systematically

• Maintain records of findings, hazards, and corrective actions.

Continuous learning and self-improvement

• Seek feedback and reflect on competencies.
• Set and monitor learning goals in consultation with seniors.

Qualifications

• Education: B.Tech (Food Technology).
• Experience: 3 to 5 years with exposure to food safety systems and ISO systems.
• Preferred Knowledge: HACCP/AIB and TPM.

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